Polysulfone Membranes: Here, There and Everywhere

Polysulfone (PSU) membranes are widely recognized for their thermal stability, mechanical strength, and chemical resistance, making them suitable for diverse separation applications. This review highlights recent advances in PSU membrane development, focusing on fabrication techniques, structural modifications, and emerging applications. Phase inversion remains the predominant method for membrane synthesis, allowing precise control over morphology and performance. Functional enhancements through blending, chemical grafting, and incorporation of nanomaterials—such as metal–organic frameworks (MOFs), carbon nanotubes, and zwitterionic polymers—have significantly improved gas separation, and water purification., In gas separation, PSU-based mixed matrix membranes demonstrate enhanced CO2/CH4 selectivity, particularly when integrated with MOFs like ZIF-7 and ZIF-8. In water treatment, PSU membranes effectively remove algal toxins and heavy metals, with surface modifications improving hydrophilicity and antifouling properties. Despite these advancements, challenges remain in optimizing cross-linking strategies and understanding structure–property relationships. This review provides a comprehensive overview of PSU membrane technologies and outlines future directions for their development in sustainable and high-performance separation systems.