TONGWEI XIE, Xikun Zhang, Xiaodong Liu, Xuan Zhang
Gearbox lubricating oil oxidation degradation severely impairs the operational stability of wind turbines and increases maintenance costs. Conventional detection methods (e.g., Rotating Pressure Vessel Oxidation Test (RPVOT), Pressure Differential Scanning Calorimetry (PDSC)) have high instrument dependence and long testing cycles, and may not meet on-site rapid detection demands. This study took in-service industrial gear oil samples as the research object, selected five physicochemical indices as input variables, and systematically optimizes data preprocessing (Standard Normal Variate (SNV)), feature extraction (Principal Component Analysis (PCA)), and machine learning algorithms (Back Propagation Neural Network (BPNN)/Support Vector Machine (SVM)/Random Forest (RF)). The proposed SNV-PCA-BP hybrid model achieved excellent predictive performance with a R2 of 0.9960 and Residual Prediction Deviation (RPD) of 6.1247, which is 360 times more efficient than traditional methods. This model provides a low-cost and reliable technical support for the predictive maintenance of wind turbine gearboxes.