Ziyi Huang, Wuliang Yin, Xiaochu Pang, Xinnan Zheng, Xiaohu Liu, Lisha Peng
The application of ultra-supercritical power plant boilers is becoming increasingly widespread. P92 steel, as a typical material used for boiler main steam pipes, plays a critical role in unit safety, making the detection of its creep damage highly significant. However, existing conventional non-destructive testing methods are difficult to effectively detect creep damage. To address this issue, a magnetoacoustic emission (MAE)-magnetic Barkhausen noise (MBN) composite measurement system is developed, which is adapted to 20 Hz and 0.3 A sine wave excitation to trigger the synchronous pickup of MBN and MAE signals of P92 steel. After collecting signals with different creep life ratios (0%~100%) under working conditions of 650 °C and 100 MPa, time-domain (absolute mean, peak value, etc.) and frequency-domain (bandwidth) features are extracted. In response to the non-monotonicity between the magnetoacoustic features and the creep damage grade, principal component analysis (PCA) is introduced to reduce dimensionality. Different creep levels of samples in the two-dimensional principal component space are presented as clear gradient clustering, achieving the accurate differentiation of creep stages. Research has shown that the MAE-MBN composite system combined with PCA can effectively characterize the creep damage of P92 steel, providing a novel non-destructive detection path for the in-service life assessment of power plant components.