Reconfigurable Multi-Channel Gas-Sensor Array for Complex Gas Mixture Identification and Fish Freshness Classification

Oxide semiconductor gas sensors are widely used due to their low cost, rapid response, small footprint, and ease of integration. However, in complex gas mixtures their selectivity is often limited by inherent cross-sensitivity. To address this, we developed a reconfigurable sensor-array system that supports up to 12 chemiresistive sensors with four- or six-electrode configurations, independent thermal control, and programmable gas paths. As a representative case study, we designed a customized array for fish-spoilage biomarkers, intentionally leveraging the cross-sensitivity and broad-spectrum responses of metal-oxide sensors. Following principal component analysis (PCA) preprocessing, we evaluated convolutional neural network (CNN), random forest (RF), and particle swarm optimization-tuned support vector machine (PSO-SVM) classifiers. The RF model achieved 94% classification accuracy. Subsequent channel optimization (correlation analysis and feature-importance assessment) reduced the array from 12 to 8 sensors and improved accuracy to 96%, while simplifying the system. These results demonstrate that deliberately leveraging cross-sensitivity within a carefully selected array yields an information-rich odor fingerprint, providing a practical platform for complex gas-mixture identification and food-freshness assessment.