Biodegradable PVA–Alginate Bio-Based Polymers Incorporating Cardanol-Based Polyols for Antibacterial Applications

The extensive use of petroleum-based plastics has caused serious environmental concerns; thus, the need for biodegradable alternatives is essential. Here, we present eco-friendly bio-based polymers prepared by crosslinking poly(vinyl alcohol) (PVA) and alginate (ALG) with glutaraldehyde, while incorporating cardanol-derived polyols (PCD) to add antibacterial functionality. The synthesized bio-based polymers were characterized by FT-IR, XRD, and TGA. FT-IR confirmed sufficient crosslinking between PVA and ALG, whereas XRD revealed a minor decrease in crystallinity. Thermogravimetric analysis showed enhanced thermal stability with increasing ALG contents, as the residual mass increased from 8 wt% (PVA only) to 19–31% (PVA:ALG = 80:20–60:40). Swelling behavior was strongly governed by ALG, with higher ratios promoting water uptake up to 130%, whereas PCD reduced swelling due to increased hydrophobicity. Antibacterial assays indicated complete inactivation of Escherichia coli and Staphylococcus aureus within 10–60 min depending on the polymer composition. These results demonstrate that tuning the PVA:ALG ratio and PCD content allows precise control of physicochemical properties. Overall, the developed PVA–ALG/PCD bio-based polymers represent a versatile and sustainable platform for eco-friendly packaging, biomedical, and water treatment applications.