Roza S. Shainova, Nelli Muradyan, Avetik Arzumanyan, Marine Kalantaryan, Rafayel R. Sukiasyan, Mkrtich A. Yeranosyan, Yeghvard Melikyan, Avetis Simonyan, D. Laroze, Elisabetta Zendri, M.G. Barseghyan
This study examines the influence of pyrolysis temperature on the physicochemical characteristics of malt-derived biochar (BC) and its effect on the performance of cement mortars. Malt biomass, a by-product of the brewing industry, was subjected to pyrolysis at 300 °C and 500 °C, followed by high-energy ball milling to produce nanoscale biochar. Characterization using FTIR, Raman spectroscopy, XRD, BET, SEM, and XRF revealed that BC500 possessed higher graphitic ordering, larger specific surface area (110 m2/g), and smaller pore size compared to BC300, which exhibited greater hydrophobicity. Incorporation of BC500 into cement mortars at 0.25–1.0 wt.%, with and without superplasticizer, resulted in up to a 20.6% increase in compressive strength and a significant reduction in water absorption. These enhancements are attributed to the internal curing effect of biochar, its refined pore structure, and improved interfacial bonding with hydration products. The findings demonstrate that optimized malt biochar serves as a sustainable additive that improves the mechanical performance and durability of cementitious materials while advancing circular economy principles through the valorization of industrial malt waste and the mitigation of the environmental impact of cement production.