Yueyong Wang, Xuhui Wang, Fushun Hou, Risheng Long, Tianjiao Liu, Kai Tang, Xiumei Zhao
GCr15 bearing steel sliding friction pairs, as key components in mechanical engineering applications, often undergo severe friction and wear under starved lubrication, which restricts their service life and reliability significantly. To solve this problem, this study investigates the effect of laser surface texturing on the tribological performance of GCr15 bearing steel under starved lubrication conditions. A laser marking machine is used to fabricate pit textures on GCr15 sliding surfaces, exploring the effects of processing speed, laser power, and frequency on texture integrity. Friction and wear tests under starved lubrication conditions are conducted using a vertical universal tester, and worn surfaces are characterized using a 3D surface profiler. The results show that high-integrity flat-bottom pits form at 200 mm/s, 10 W, and 80 kHz. These textures collect debris, retain lubricant, and provide secondary lubrication. At a depth-to-diameter ratio of 0.083 and area ratio of 14.9%, the friction coefficient (0.076) and wear loss (2.27 mg) decrease by 27.6% and 63.7%, respectively, compared to those of smooth samples (0.105, 6.25 mg). This study clarifies the regulatory mechanisms and provides references for improving key components’ lifespan and reliability.