Electroless Nickel Phosphorus Coatings for Enhanced Solar Absorption

Harnessing solar energy is crucial for applications such as water desalination through solar collectors, where efficient conversion of solar radiation into thermal energy is required. In this study, electroless nickel–phosphorus (Ni-P) coatings and their carbon black (CB) nanoparticle composites were successfully deposited and evaluated as selective solar absorbers. The coatings exhibited compact, crack-free, and amorphous structures composed mainly of Ni(OH)2 and NiOOH, as confirmed by SEM-EDS, XRD, FTIR, and Raman analyses. Increasing the pH enhanced the deposition rate and coating thickness while reducing the phosphorus content. Incorporation of CB nanoparticles was confirmed, though it slightly decreased coating thickness. Optical characterization revealed high absorptance and low emissivity across all samples, with the Ni-P coating produced at higher pH (C1) achieving the best performance (brightness L* = 29.0; figure of merit α − ε = 0.84). Aging tests further demonstrated the resilience of this sample, maintaining a figure of merit of 0.81. These findings establish Ni-P coatings, particularly at higher pH, as promising and safer alternatives to conventional chromium-based solar selective coatings.