Hydrothermal Treatment of Sewage Sludge Under Different Process Conditions with a Focus on Energy Properties and Resource Recovery

Hydrothermal carbonization (HTC) is an effective method for processing wet sewage sludge without prior drying. This study investigates the influence of temperature (200 °C and 210 °C), residence time (15 and 30 min), and pH (neutral and acidic, pH = 2) on the properties of hydrochar and the liquid fraction. Increasing process severity enhanced carbonization, increasing carbon content from 36% in raw sludge to 43% in acidified samples. Under neutral HTC conditions, ash content exceeded 40%, while acidic conditions reduced it to 28%, indicating mineral dissolution and transfer into the liquid phase. Hydrogen and nitrogen contents remained within 3–6%, contributing to the fuel characteristics. The solid yield decreased from 1.04% in raw sludge to 0.22–0.37% after HTC, confirming intensified organic matter conversion. Acidic conditions significantly improved nutrient release to the liquid phase. PO43− concentration increased from 337 to 375 mg/L under neutral conditions to over 675 mg/L, while P2O5 exceeded 509 mg/L. Conductivity rose from approximately 2.0 to 4.25 mS/cm, reflecting high ionic content. These results highlight the potential of the liquid fraction as a nutrient-rich stream that can be used for fertilizer recovery, particularly via struvite precipitation, and confirm that precise HTC parameter control supports resource recovery in line with circular economy principles.