Empirical Screening of Two Laser Processing Conditions with Respect to Graphitic Ordering and Electrochemical Performance of PEI-Derived Laser-Induced Carbon

Laser-induced graphene (LIG) enables rapid conversion of polymer substrates into conductive carbon materials. In this study, nitrogen-containing carbon nanomaterials were fabricated on polyetherimide (PEI) substrates using empirical screening of two specific process points. The resulting materials were characterized using scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy, cyclic voltammetry, and electrochemical impedance spectroscopy to correlate structural features with electron-transfer behavior. Raman and XPS analyses showed different structure and morphology depending on irradiation regime. The carbon materials with a higher sp3 fraction (≈55–59%), larger in-plane crystallite size (La up to 8.0 nm), and pronounced π–π* shake-up satellites indicated enhanced graphitic ordering when a shorter nanosecond laser was used. These structural differences resulted in substantially lower charge-transfer resistance (0.53–0.79 kΩ·cm3) and larger electroactive surface areas for the porous electrodes compared with foam structured carbon nanomaterials. The results show that, under the selected fabrication conditions, variations in laser processing parameters correspond to differences in graphitic ordering and electron-transfer properties in PEI-derived laser-induced carbon materials.