Research Progress on the Preparation and Performance of Recycled Mortars Using Solid Waste-Based Cementitious Materials

Solid waste-based cementitious materials (SWCMs) represent an innovative class of binders derived mainly from construction and demolition waste as well as industrial byproducts. Their application in recycled mortar offers a promising pathway to partially replace conventional cement, thereby advancing resource recycling and facilitating a low-carbon transition in the cement industry. This review systematically examines the properties, activation techniques, strength development, and corrosion resistance of recycled mortar prepared with SWCMs. Recycled powder (RP) and industrial solid waste have gelation potential, but their low reactivity requires activation treatment to enhance utilization efficiency. Activation methods, including thermal activation, carbonation, and alkali activation, effectively enhance reactivity and promote the formation of dense gel structures (e.g., C-(A)-S-H, N-A-S-H). While low replacement ratios optimize pore structure via the microfiller effect, higher ratios introduce excessive inert components, impairing mechanical properties. SWCMs demonstrate superior resistance to sulfate and chloride attacks, but their acid resistance is relatively limited. They also have excellent freeze–thaw resistance. SWCMs represent a viable and sustainable alternative to conventional cement, exhibiting commendable mechanical and durability properties when properly activated and formulated, thereby contributing to resource recycling and environmental sustainability in the cement industry.