Jie Yang, Xinyu Jiao, Shihao Lv, Anjiang Gao, Shu Zhang, Yong Huang
Lignin, a complex and heterogeneous polymer, poses significant challenges for effective thermal valorization due to its broad molecular weight distribution and structural diversity. This study systematically compares the effect of lignin’s molecular weight on product distribution under pyrolysis and Ru/C-catalyzed depolymerization conditions. Fractionated lignin samples with distinct molecular weights were subjected to identical thermal and catalytic conversion pathways. Pyrolysis results indicate that, compared with low-molecular-weight (low-MW) lignin, high-molecular-weight (high-MW) lignin more readily generates phenolic compounds, with the relative content of guaiacol increasing by nearly twofold. In contrast, products derived from low-MW lignin contain a higher abundance of unsaturated structures, such as 4-allyl-2,6-dimethoxyphenol, suggesting that side chain cleavage and rearrangement reactions are more pronounced. In contrast, Ru/C-catalyzed depolymerization exhibits a stronger molecular-weight-dependent selectivity, where low-MW lignin is more readily converted into carboxylic acids due to enhanced accessibility of terminal functional groups and reduced structural condensation. This comparative analysis demonstrates that lignin’s molecular weight plays a process-dependent role in governing product distribution, providing guidance for tailored lignin valorization strategies.