Potential of Producing Lightweight Cork-Based Mortars Reinforced with Polyethylene Fibers for Building Applications

This work contributes to reinforcing cork-based mortar, with the potential of developing a new eco-friendly lightweight mortar for specific structural applications. Thirteen lightweight mortars were produced by adding cork aggregates (CAs) at fractions of 0.30%, 0.60%, and 0.90% of mortar weight. For each level of CA content, three volume fractions of polyethylene fibers (PFs) were added: 0.25%, 0.50%, and 0.75%. The results indicate that lightening mortar with CA considerably reduces its workability, density, mechanical strengths, and thermal conductivity, as well as increasing its porosity. However, adding PFs to the matrix significantly improves the mortar’s flexural strength by up to 26% and reduces its cracking and brittleness. The 28-day compressive strengths of all mortars remain higher than 15 MPa and can be used in the production of structural elements, according to the RILEM recommendations. The thermal conductivity and dry density decreased, respectively, from 1.73 W/m·K and 2050 kg/m3 for the control mixture to 0.73 W/m·K and 1583 kg/m3 for mortar with 0.90% CA and 0.75% PF. The combination of up to 0.90% CA with 0.75% PF demonstrates satisfactory mechanical and thermal properties and is strongly recommended for use in construction across numerous types of mortar, such as screed mortar for repair and flooring.