Fang Zheng, Yanping Lu, Junghee Lee, Hongyan Liu, Dandan Wang, Myun Kim
With the rapid expansion of the smart clothing market, designers face increasing pressure to balance functional performance, material suitability, environmental impact, and development efficiency. Conventional design workflows and rule-based assistance methods often struggle to provide adaptive and data-driven support for multi-constraint decision-making. To address this issue, this study proposes an AI-driven decision support system for sustainable smart clothing design based on a multi-scale dynamic graph convolutional network (MDGCN). The proposed system integrates material properties, environmental indicators, and user-oriented design requirements into a unified decision-support framework and further enhances feature extraction through an attention mechanism. Two datasets, the Wearable Technology Material Properties Dataset (WTMPD) and the Environmental Impact Assessment Dataset (EIAD), were used to validate the model and system effectiveness. Experimental results showed that the MDGCN-based model achieved accuracies of 0.964 and 0.943, with recalls of 0.923 and 0.920 on the WTMPD and EIAD datasets, respectively. In system-level evaluation, the proposed decision support system reduced design time from 120 h to 60 h, improved material selection accuracy to 90.2%, and achieved superior operational performance in terms of resource utilization (77.45%), energy consumption (115.25 kWh), and response time (1.56 s). These results demonstrate that the proposed framework can effectively support complex design decision-making while improving efficiency, sustainability, and adaptability in smart clothing development. The study provides a practical AI-enabled system innovation approach for sustainable smart clothing design by linking flexible material selection, environmental impact prediction, and designer-oriented decision support. In addition, the prototype deployment demonstrates the feasibility of applying the proposed system as a design-stage wearable AI tool for mediating human, technological, and environmental considerations in smart clothing development.