Research on Simplified Nursery and Labor-Saving Mechanized Transplanting Technologies to Improve Rice Production Efficiency in Southern China

Mounting labor shortages and rising operational costs are threatening the sustainability of mechanized rice production in Southern China, underscoring the urgent need for innovations that reduce labor inputs during nursery preparation and transplanting. To address these challenges, this study developed an innovative double-blanket seedling tray measuring 120 cm in length—twice that of a conventional tray. Based on this design, experiments were conducted to identify suitable lightweight substrates capable of producing cohesive and structurally stable double-blanket rice seedling mats. Two lightweight substrates—crop straw boards and matrix cotton—were evaluated in comparison to traditional nursery soil. Results demonstrated that, when combined with the nutrient solution “Miao Zhuang Feng”, both lightweight substrates significantly improved seedling quality, transplanting performance, and final yield. Notably, the fresh weight of double-blanket seedlings grown on lightweight substrates was comparable to single-blanket seedlings cultivated in soil while being 47.46% lighter than double-blanket seedlings raised with soil. To optimize double-blanket seedling mat formation and transplanting quality, five seeding densities (300, 360, 420, 480, and 540 g/tray) and four seedling ages (10, 15, 20, and 25 d) were tested using crop straw board as the substrate. The results revealed that optimal combinations varied by condition: 480 and 540 g/tray were suitable for 15-day-old seedlings, 420 g/tray for 20-day-old seedlings, 360 g/tray for 20~25-day-old seedlings, and 300 g/tray for 25-day-old seedlings. Compared with single-blanket seedlings, the double-blanket approach reduced the number of trays required per hectare and the total seedling cultivation and transportation cost by 57.97% and 16.67%. Furthermore, increasing the seeding density from 300 to 360, 420, 480, and 540 g/tray led to additional reductions of 16.31%, 26.24%, 34.75%, and 41.13%, respectively—substantially lowering labor requirements for tray handling and seedling feeding during transplanting.