Vincenzo Ronca, Lidia Castagneto‐Gissey, Maria Irene Bellini, Alessandra Iodice, Valentina Sada, Emilia Sbardella, Ludovica Vincenzi, Pietro Aricò, Gianluca Di Flumeri, Andrea Giorgi, Alessia Vozzi, Rossella Capotorto, Fabio Babiloni, Giovanni Casella, Gianluca Borghini
Purpose The surgical operating room is a high-stakes environment where stress can impact performance and patient safety. While hormonal and neurophysiological markers are established stress indicators, integrative studies in real-world surgical settings are scarce. This study aimed to provide a comprehensive, multimodal characterization of stress in surgical teams during live operations, comparing neurophysiological, biological, and behavioral responses across different levels of expertise and surgical phases. The goal was to validate a multi-method approach and identify objective markers for monitoring stress in real-time. Method Surgical teams, each composed of four members, were categorized as “Expert” or “Novice” based on the lead surgeon's experience. All teams performed a standardized inguinal hernia repair. Continuous electroencephalography (EEG) and electrodermal activity (EDA) were recorded throughout the procedure to derive stress indices. Blood samples were collected pre- and post-surgery to measure Adrenocorticotropic Hormone (ACTH) and cortisol levels. Subjective stress was assessed via questionnaires, and team performance was quantified using a Combined Behavioral Teamwork Index (CBTI) based on surgical time, materials used, and patient outcomes. Finding Neurophysiological data showed that the EEG-based stress index was significantly higher in Novice surgeons compared to Experts, particularly during the final and most demanding phase of the surgery ( p = 0.008). This effect was most pronounced for the lead Novice surgeon ( p = 0.01). Similarly, the EDA-based stress index was higher overall in Novices ( p = 0.02). Post-surgery, ACTH levels increased significantly in Novices while decreasing in Experts ( p = 0.008), indicating a sustained endocrine stress response in the less experienced group. Strong positive correlations were found between the EEG-stress index and both ACTH levels ( R = 0.67) and subjective stress ( R = 0.63), validating the multimodal assessment. Conclusion This study demonstrates that a multimodal approach can effectively characterize stress dynamics in a real-world surgical environment. The EEG-derived metric emerged as the most sensitive indicator, capable of discriminating stress levels with high temporal and role-specific precision. Novice surgeons exhibit significantly greater neurophysiological and endocrine stress responses, underscoring the need for targeted support and advanced training protocols. These findings lay the groundwork for developing real-time, objective stress monitoring systems to enhance surgical performance, training, and patient safety.