Design and Implementation of a Multi-Purpose Low-Cost Hall-Effect Sensor Glove for Sign Language Recognition

Despite the prevalence of severe hearing loss affecting over 430 million people globally, access to sign language interpretation remains critically scarce, particularly in low-resource settings like Nepal. Assistive technologies divide into two flawed categories: prohibitively expensive commercial gloves (often exceeding $3,000) or fragile research prototypes reliant on flex sensors that degrade rapidly under mechanical stress. This paper introduces a robust, cost-effective sign language recognition system tailored for the Nepali Sign Language (NSL) community. Departing from traditional resistive sensing, we implement a non-contact Hall-effect architecture that correlates magnetic field intensity with finger flexion, eliminating mechanical wear and signal drift. The system integrates 14 sensor nodes across the DIP, PIP, and MCP joints, augmented by an MPU6050 IMU for wrist orientation. An embedded Multi-Layer Perceptron, executed locally on an Arduino Mega, performs gesture classification, negating the need for cloud dependencies. With a Bill of Materials between $80 and $100, this solution is approximately 30 times more affordable than market alternatives. Validation trials across five subjects yielded 96% accuracy on a fundamental NSL vocabulary. As a proof-of-concept demonstration, this work validates the approach using 11 common NSL words, establishing a foundation for future vocabulary expansion. Stress testing confirmed that the Hall-effect configuration maintains signal fidelity over repeated cycles where traditional sensors fail. This study demonstrates that high-precision recognition is achievable through strategic engineering rather than premium components, offering a scalable pathway for deployment in Nepal's deaf schools.