Mohammad Bashtani, Ehsan Etemadi, M. Lezgy-Nazargah, Andrew Alderson
Abstract Auxetic structures, known for their negative Poisson’s ratio, exhibit unique mechanical properties that make them suitable for various engineering applications such as load-bearing and energy absorption devices. The Arrow-head is a popular auxetic unit cell with a simple configuration and high stiffness, which has been frequently used in load-bearing applications. However, the Arrow-head has a limitation in its ability to absorb significant values of energy. Therefore, this study presented a novel auxetic unit cell and structure named the Pine-head, which is a modified configuration of the Arrow-head unit cell. The Pine-head structure was designed to enhance energy absorption capabilities while maintaining auxetic behavior. The structures were fabricated using fused deposition modeling additive manufacturing technology and subjected to quasi-static compression loading. Furthermore, the results were verified with the finite element method, showing good agreement between the results. Then, by changing the geometrical parameters of the Pine-head unit cell, two new configurations of Spear-head and Twin Chevron Head (TCH) were introduced. Comprehensive comparisons between three novel auxetic structures and the traditional Arrow-head were conducted in order to study their mechanical properties and assess improvements in their mechanical performance. The results demonstrated that the Pine-head structure exhibited enhanced energy absorption capability compared to the Arrow-head, Spear-head, and TCH structures. The findings of this study suggest that the Pine-head offers significant advantages for high-energy absorption applications.