Guangye Zhou, Jonathan R. Humphreys, Dongfang Cheng, Shan Jiang, Wei-Ling Huang, Guangming Cheng, Nan Yao, Wei Xiong, Jeffrey T. Miller, Katherine Chou, Johannes B.M. Klok, Hongxu Chen, James Christopher Dykstra, Zhiyong Jason Ren
Hybrid systems that integrate electrochemical CO2 reduction with microbial upgrading offer a viable route to high value organic compounds from CO2 at ambient conditions. However, electrocatalyst deactivation in microbial growth media remains a key barrier, limiting efficiency and increasing cost. Here we show that a bioadaptive single-atom nickel catalyst (Ni SAC), coupled with genetically engineered Clostridium ljungdahlii, enables robust electrosynthesis of isopropanol (IPA) from CO2 via a CO-mediated pathway. Instead of relying on H2 as an electron carrier, the system applies high-rate CO formation in complex growth media, maintaining a tunable CO Faradaic efficiency up to 92%, which is 9.4 to 52.7 times greater than conventional Ag catalysts. This performance supports stable IPA production at current density of 10.8 A/m2 and production rate of 161.3 mg/L/day. In situ Raman and X-ray absorption spectroscopy, together with theoretical calculations, indicate that the Ni SAC can resist competing organic adsorption and retain its coordination structure during CO2 reduction in bioelectrolytes, providing a mechanistic basis for the catalyst stability and integrated process performance. The deactivation of CO2 reduction electrocatalyst in microbial media remains a key barrier for hybrid bio-electrochemical systems. Here, the authors present a bioadaptive nickel single atom catalyst that resists organic poisoning to enable high-rate CO-mediated isopropanol production from CO2.