Receptivity and evolution of free-stream acoustic disturbances in hypersonic flow over cone–cylinder–flare

Direct numerical simulations are performed to investigate the receptivity and subsequent evolution of free-stream acoustic disturbances, including the associated instability mechanisms in a Mach 6 flow over a cone–cylinder–flare configuration. The geometry and flow parameters replicate an experimental study at the Purdue BAMQ6T facility (Benitez et al. , AIAA Aviation 2020 Forum , 2020, p. 3072). The results are analysed to reveal new physical insights into boundary-layer separation, instability growth and nonlinear processes. The effects of changing wall thermal conditions from the experimental cold isothermal ( $T_w = 30\,\text{K}$ ) to adiabatic (hot) are also examined. The basic state exhibits an attached boundary layer over the cone, followed by the formation of a separation bubble over the cylinder and flare, and reattachment over the aft section of the flare. In the case of a hot wall, the separation bubble size increases significantly compared with the isothermal case, leading to altered shear-layer dynamics and delayed reattachment with steeper gradients. Stability investigation reveals first- and second-mode disturbances as distinct spectral bands. Direct numerical simulation spectra and linear analysis indicate enhanced amplification of low-frequency first-mode disturbances for the adiabatic wall compared with the isothermal case. Bispectral analysis over the cone, centred at a second-mode wave, reveals weak subharmonic–fundamental coupling, but strong fundamental–fundamental coupling near the nosetip. The rapidly distorted mean flow within the separation bubble supports amplification of low-frequency disturbances, exhibiting an irregular spatial distribution, making it difficult to distinctly separate mutually exclusive modes (e.g. shear-layer or boundary-layer modes) due to their coexistence and influence on each other. Further downstream, the reattachment zone over the flare exhibits the combined effect of boundary layer and shear-generated waves, where distinct boundary-layer modes are evident at higher frequencies. Bispectral mode decomposition indicates strong phase-locked interaction along the leading-edge shock and within the separated and reattachment zones. These interactions are further amplified with increasing inflow forcing amplitude, leading to the formation of localised hotspots indicative of strong nonlinear amplification.