Anne Zhao, Julia P.M. Jüstel, Mitchell P. Jones, Kathrin Weiland, Alexander Bismarck
Fungal leather alternatives, intended to imitate animal leather, are popular with fashion designers. Most fungal leather alternatives rely on ‘as-grown’ mycelium networks, which are time-intensive to grow and difficult to scale. We present a leather alternative designed for scalability, utilising mushroom residues and papermaking methods. Flexible chitin-glucan sheets were produced from Agaricus bisporus mushrooms with tensile strengths up to 20 MPa, values approaching those of synthetic and bovine leather (∼13 MPa and 10–31 MPa, respectively), and strains-to-failure of 16–18% (compared to 15–60% and 31–69%, respectively). Sheet aesthetics and mechanical properties were tailored through modified fungal pulp extraction, dyeing, and reinforcement with cellulose-based fibres to achieve tear strengths comparable to bovine leather (104–107 N/mm compared to 42–106 N/mm). Mushroom residue-based sheets demonstrated a solution aligned with the principles of circularity, converting underutilised by-products into wearable garments to reduce waste and resource use in the fashion and textile industries.