Daniel Mammarella, Katia Gallucci, Andrea Di Giuliano
Biochar derived from vineyard pruning waste (a readily available agro-industrial byproduct) was investigated as a sustainable sorbent for Pressure Swing Adsorption (PSA) applied to biogas upgrading to biomethane. Biochar had been previously produced through gasification at two Equivalence Ratios ( ER = 0.15 and 0.30). Biochar samples “as-received” and “chemically activated” were tested for CO 2 /CH 4 separation at industrially relevant pressures (5-9 bar a ), according to a full 2 3 factorial Design of Experiments. ANOVA revealed that chemical activation and pressure were significant factors influencing CO 2 and CH 4 sorption capacities, CO 2 /CH 4 selectivity, and biomethane recovery. The activation increased the adsorption of both CO 2 and CH 4 , albeit it lowered CO 2 /CH 4 selectivity and biomethane recovery. Four empirical models were developed and validated to predict the behavior of those key performance parameters for biogas upgrading. These models proved to be simple yet effective tools for estimating CO 2 and CH 4 sorption capacities, CO 2 /CH 4 selectivity, and biomethane recovery within an industrially relevant pressure range for biogas upgrading via PSA technology. The use of as-received biochar with ER of 0.30 at 5 bar a emerged as the optimal compromise achieving CO 2 /CH 4 selectivity of 3.0 mo l C O 2 / mo l C H 4 , CH 4 recovery above 66% with a CH 4 purity suitable for grid injection (≥ 96 mol%). These results positioned the vineyard pruning biochar as a viable, circular-economy-fulfilling material for PSA-based biogas upgrading.