Laura André, Joel Awinzure Agumah, Flavien Picard, Xiaojun Liu, Thomas Moreau, Alain Magis, Olivier Bernat, Nabil Mabrouk, Florian Routhier, Antoine Brunet, Patrick Billette, André Pauss, Thierry Ribeiro
This study aimed to evaluate the feasibility of treating a unique mixture of substrates through two-phase anaerobic digestion at reduced retention times. Sewage sludge was co-digested with organic fraction of municipal solid waste and straw-rich equine manure in 20 L laboratory-scale anaerobic digesters operated under thermophilic and mesophilic conditions. Despite short hydraulic retention times (HRT) of 2 d in the thermophilic reactor followed by 12 or 15 d in the mesophilic reactor, no apparent process inhibition was observed. The system operated under high organic loading rates in the mesophilic phase (6.7 and 5.3 g VS ·L −1 ·d −1 ). Under these conditions, methane yields of approximately 235–245 NL CH₄ ·kg VS −1 were achieved, corresponding to nearly 80% of the biochemical methane potential of the co-digested substrate (301 NL CH₄ ·kg VS −1 ). The methanogenic reactor also showed good resilience, with gas production improving over the course of the experiment, with the volumetric methane production rate reaching 1.60 NL CH₄ ·L −1 reactor d −1 at an HRT of 12 days and 1.27 NL CH₄ ·L −1 reactor·d −1 ) at 15 days. The addition of strawed equine manure improved the C/N ratio and avoided potential inhibition by ammonia, reducing ammoniacal nitrogen concentrations from 4.7 g·L −1 to 2.6 g·L −1 . The laboratory results indicated a strong potential for scale-up, because the system exhibited consistent performance and adaptability. These results were subsequently used in the design of a pilot plant processing 2–3 t·d −1 , which is currently operational. • Thermophilic-mesophilic TPAD reduced global hydraulic retention time • Stable co-digestion achieved with high OFMSW content (78–80% TS ) • Methane yield reached ~80% of BMP under short retention times. • Acetate-rich thermophilic effluent was fully converted in mesophilic digestion • Equine manure addition reduced ammonia inhibition