A cost-sensitive transformer model for prognostics under highly imbalanced industrial data

Abstract The rapid influx of data-driven models into the industrial sector has been facilitated by the proliferation of sensor technology, enabling the collection of vast quantities of data. However, leveraging these models for failure detection and prognosis poses significant challenges, including issues like missing values and class imbalances. Moreover, the cost sensitivity associated with industrial operations further complicates the application of conventional models in this context. This paper introduces a novel cost-sensitive transformer model developed as part of a systematic workflow, which also integrates a hybrid resampler and a regression-based imputer. After subjecting our approach to rigorous testing using the air pressure system failure dataset from Scania trucks and the semiconductor manufacturing dataset, we observed a substantial enhancement in performance compared to state-of-the-art methods. Moreover, we conduct an ablation study to analyze the contributions of different components in our proposed method. Our findings highlight the potential of our method in addressing the unique challenges of failure prediction in industrial settings, thereby contributing to enhanced reliability and efficiency in industrial operations.